Ess MIG Welding Machines
Ess MIG machines range from small but powerful portable units to heavy duty industrial machines. Details of our most popular Ess machines are given below.
For further information on the full Ess product range, please contact us or visit the Ess website.
M1-2500 portable MIG inverter
- Light-weight and compact (only 25kg).
- Integrated wire feed system for 5 & 15kg reels.
- 400kHz power unit with extremely high dynamics, allowing optimised droplet separation in the arc.
- Extremely stable arc starting.
- Automatic (synergic) control of wire feed.
- Programs settings for different wire types and gases.
- CAN-BUS interface for remote control and external communication.
- Also supports MMA (Stick) welding.
- Gas cooled.
| Model | M1-2500 |
| Welding Current | 5-250A |
| Current at 40% duty cycle (40°C) | 250A |
| Current at 60% duty cycle (40°C) | 180A |
| Current at 100% duty cycle (40°C) | 150A |
| Power supply | 400V three phase |
| Supply fuse | T 16 |
| Max. primary power | 8.3kVA |
| Open circuit voltage | 50V |
| Wire feed speed | 1-20m/min |
| Wire diameter | 0.8-1.2mm |
| Stick electrodes | 2.5-5.0mm |
| Dimensions LxWxH | 555x275x400mm |
| Weight | 25kg |
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SynMag synergic MIG sets (to 300A)
- Precise digital control with 16 bit microprocessor.
- Automatic (synergic) control of wire feed.
- Digitally controlled 'SynSoft' start for smooth ignition.
- Adjustable wire burn-back and post-weld gas time.
- Integrated wire feeder with large 37mm rollers.
- Robust power unit with copper coil transformer.
- Option for digital display of Amps, Volts, Wire feed speed and weldable material thickness.
- Easy to use programs for steel, chrome-nickel, aluminium and CuSi.
- Gas cooled.
| Model | SynMag 1800 | SynMag 2100 | SynMag 2500 | SynMag 3000 |
| Welding Current | 180A | 210A | 250A | 300A |
| Full current duty cycle (40°C) | 20% | 30% | 30% | 30% |
| Voltage steps | 6/9 | 8 | 12 | 12 |
| Wire drive rollers | 2 | 2 | 4 | 4 |
| Programs | 6 | 7 | 8 | 8 |
| Power supply | 1 or 3 phase | 400V three phase |
| Max Gas bottle size | 20l | 20l | 50l | 50l |
| Weight | 56kg | 60kg | 68kg | 76kg |
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E1 impulse inverters (to 330A)
- Digital control - weld characteristic can be precisely programmed to suit welding conditions.
- Automatic (synergic) control of wire feed.
- 400kHz power unit with extremely fast dynamics.
- Pulsed arc mode for smoother, low spatter welding.
- TIG lift arc and MMA (stick) welding modes.
- Ready programmed settings for most combinations of material, gas and wire diameters.
- Memory for 100 welding programs and 120 jobs.
- Remote control and optional CAN-BUS interfaces.
- PC interface with E1-WIN windows software.
- Modular design - gas or water cooled, integral or separate wire feeder.
| Model | E1-2800 | E1-3300 |
| Welding Current | 5-280A | 5-330A |
| Full current duty cycle (40°C) | 35% | 40% |
| Current at 60% duty cycle (40°C) | 210A | 300A |
| Current at 100% duty cycle (40°C) | 170A | 260A |
| Power supply | 400V three phase |
| Supply fuse | T 16 |
| Max. primary power | 16kVA |
| Open circuit voltage | 60V |
| Wire feed speed | 0-20m/min |
| Wire diameter | 0.8-1.2mm |
| Stick electrodes | 2.5-5.0mm |
| Dimensions (gas cooled) LxWxH | 610x345x550mm |
| Dimensions (water cooled) LxWxH | 950x500x970mm |
| Weight (gas cooled) | 34.5kg | 36.5kg |
| Weight (water cooled) | 82kg | 84kg |
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Pulsarc heavy duty impulse sets (to 550A)
- Heavy duty - up to 500A at 100% duty cycle.
- Automatic (synergic) control of wire feed.
- Pulsed arc mode for smoother, low spatter welding.
- MMA (stick) welding mode.
- Direct selection for material, wire diameter and gas.
- Memory for 50 welding programs and 50 jobs.
- Compact robot mounting wire feeder or larger set-top wire feeder with enclosed spool holder.
- Analogue control of parameters on wire feed unit.
- Remote control option from robot or hand-held unit
- Option for energy adjust and job selection on torch.
- Water cooled.
| Model | Pulsarc 350 | Pulsarc 550 |
| Welding Current | 40-350A | 40-550A |
| Current at 60% duty cycle (40°C) | 350A | 550A |
| Current at 100% duty cycle (40°C) | 300A | 500A |
| Power supply | 400V three phase |
| Supply fuse | T 25 | T 50 |
| Max. primary power | 15.9kVA | 23.5kVA |
| Operating voltage | 16-31.5V | 16-41.5V |
| Wire feed speed | 0-24m/min | 0-30m/min |
| Dimensions LxWxH | 960x460x930mm | 1140x530x930mm |
| Weight | 153kg | 220kg |
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